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Dwyer asserts, Â Plantnode streamlines work-in-progress and increases efficiencybecause production no longer stops due to material shortages, less supervision timeis required due to automated task monitoring, and total carrying costs are decreasedas a result of lower levels of inventory.Â
Without Plantnode Best estimates of real-time material consumption rather than actual based onmanual inputs Purchasing and material handling become aware of material consumption when thesupervisor notices stock levels are below the  re-order pointÂ' Large buffers of inventory in place to minimize stock outs (ex. Increase re-orderpoint)
RESULT: Greater probability of unplanned downtime and idle time from stock outs ormaterial shortages Dependency on manual processes to increase reporting accuracy
With Plantnode Improved Workflow: Minimizes waste between stations or work cells due to bettercoordination of processes with a clearer understanding of pace and completion timesat each independent operation.  Accurate Production Counts due to real-time monitoring at the machine level allowstracking for  actualÂ' production rather than best estimates.  Increased Machine Availability: Accurate monitoring coupled with a clearunderstanding of the pace of production ensures machine availability for the nextstage in production.  Increased Lead Times: Email alerts are sent to material handling and purchasing toprovide advanced notice of material consumption. Reorders are just in time toreduce inventory and eliminate material shortages. Accurate Re-ordering: Automated notifications provide the purchasing departmentwith specific re-order requirements and material consumption rates to increaseaccuracy of re-fill orders with suppliers with the ability to gauge reorders basedon anticipated needs.
RESULT: Less Probability of Down time and Idle time: Dramatic decrease in lag timebetween processes for material handling, ordering, and delivery with less chance ofline stoppages through email alerts and warnings generated real-time based on actualproduction. Decreased Inventory Carrying Costs due to better inventory management  reducedinventory buffers because of more accurate consumption monitoring and automaticemail notifications to increase response times
ABOUT SHOPLOGIXShoplogix develops intelligent performance management software that optimizes plantfloor operations. Shoplogix solutions improve productivity, efficiency, and totaloperational performance by allowing companies to make real-time decisions thatimpact profitability while actively engaging employees in the process.
PLANTNODEPlantnode is a hybrid web-based software application designed on an open platform tointegrate with existing production equipment, analyze real-time performance, andevaluate machine productivity. PlantnodeÂ's built-in intelligence goes beyond rawdata collection to provide a fully integrated production and performance managementapplication; differentiated by the ability to compare real-time data against plannedestimates. Plantnode is proven to increase Overall Equipment Effectiveness (OEE)and enables machine level visibility on a 24x7 basis with automatic escalations andinteractive processes to drive higher levels of operational efficiency, quality, andperformance.
PLANTNODE NETWORK Plantnode Network is an enterprise web-based software application that consolidatesand analyzes operational data for all Plantnode enabled equipment providing acomplete and accurate view of production performance. Plantnode NetworkÂ'sdistributed design provides true enterprise scalability to evaluate real-timeperformance on a plant-wide, multi-site, or global basis.
